Files
winutil/functions/private/Invoke-WinUtilISOUSB.ps1

269 lines
13 KiB
PowerShell

function Invoke-WinUtilISORefreshUSBDrives {
$combo = $sync["WPFWin11ISOUSBDriveComboBox"]
$removable = @(Get-Disk | Where-Object { $_.BusType -eq "USB" } | Sort-Object Number)
$combo.Items.Clear()
if ($removable.Count -eq 0) {
$combo.Items.Add("No USB drives detected")
$combo.SelectedIndex = 0
$sync["Win11ISOUSBDisks"] = @()
Write-Win11ISOLog "No USB drives detected."
return
}
foreach ($disk in $removable) {
$sizeGB = [math]::Round($disk.Size / 1GB, 1)
$combo.Items.Add("Disk $($disk.Number): $($disk.FriendlyName) [$sizeGB GB] - $($disk.PartitionStyle)")
}
$combo.SelectedIndex = 0
Write-Win11ISOLog "Found $($removable.Count) USB drive(s)."
$sync["Win11ISOUSBDisks"] = $removable
}
function Invoke-WinUtilISOWriteUSB {
$contentsDir = $sync["Win11ISOContentsDir"]
$usbDisks = $sync["Win11ISOUSBDisks"]
if (-not $contentsDir -or -not (Test-Path $contentsDir)) {
[System.Windows.MessageBox]::Show("No modified ISO content found. Please complete Steps 1-3 first.", "Not Ready", "OK", "Warning")
return
}
$combo = $sync["WPFWin11ISOUSBDriveComboBox"]
$selectedIndex = $combo.SelectedIndex
$selectedItemText = [string]$combo.SelectedItem
$usbDisks = @($usbDisks)
$targetDisk = $null
if ($selectedIndex -ge 0 -and $selectedIndex -lt $usbDisks.Count) {
$targetDisk = $usbDisks[$selectedIndex]
} elseif ($selectedItemText -match 'Disk\s+(\d+):') {
$selectedDiskNum = [int]$matches[1]
$targetDisk = $usbDisks | Where-Object { $_.Number -eq $selectedDiskNum } | Select-Object -First 1
}
if (-not $targetDisk) {
[System.Windows.MessageBox]::Show("Please select a USB drive from the dropdown.", "No Drive Selected", "OK", "Warning")
return
}
$diskNum = $targetDisk.Number
$sizeGB = [math]::Round($targetDisk.Size / 1GB, 1)
$confirm = [System.Windows.MessageBox]::Show(
"ALL data on Disk $diskNum ($($targetDisk.FriendlyName), $sizeGB GB) will be PERMANENTLY ERASED.`n`nAre you sure you want to continue?",
"Confirm USB Erase", "YesNo", "Warning")
if ($confirm -ne "Yes") {
Write-Win11ISOLog "USB write cancelled by user."
return
}
$sync["WPFWin11ISOWriteUSBButton"].IsEnabled = $false
Write-Win11ISOLog "Starting USB write to Disk $diskNum..."
$runspace = [Management.Automation.Runspaces.RunspaceFactory]::CreateRunspace()
$runspace.ApartmentState = "STA"
$runspace.ThreadOptions = "ReuseThread"
$runspace.Open()
$runspace.SessionStateProxy.SetVariable("sync", $sync)
$runspace.SessionStateProxy.SetVariable("diskNum", $diskNum)
$runspace.SessionStateProxy.SetVariable("contentsDir", $contentsDir)
$script = [Management.Automation.PowerShell]::Create()
$script.Runspace = $runspace
$script.AddScript({
function Log($msg) {
$ts = (Get-Date).ToString("HH:mm:ss")
$sync["WPFWin11ISOStatusLog"].Dispatcher.Invoke([action]{
$sync["WPFWin11ISOStatusLog"].Text += "`n[$ts] $msg"
$sync["WPFWin11ISOStatusLog"].CaretIndex = $sync["WPFWin11ISOStatusLog"].Text.Length
$sync["WPFWin11ISOStatusLog"].ScrollToEnd()
})
}
function SetProgress($label, $pct) {
$sync["WPFWin11ISOStatusLog"].Dispatcher.Invoke([action]{
$sync.progressBarTextBlock.Text = $label
$sync.progressBarTextBlock.ToolTip = $label
$sync.ProgressBar.Value = [Math]::Max($pct, 5)
})
}
function Get-FreeDriveLetter {
$used = (Get-PSDrive -PSProvider FileSystem -ErrorAction SilentlyContinue).Name
foreach ($c in [char[]](68..90)) {
if ($used -notcontains [string]$c) { return $c }
}
return $null
}
try {
SetProgress "Formatting USB drive..." 10
# Phase 1: Clean disk via diskpart (retry once if the drive is not yet ready)
$dpFile1 = Join-Path $env:TEMP "winutil_diskpart_$(Get-Random).txt"
"select disk $diskNum`nclean`nexit" | Set-Content -Path $dpFile1 -Encoding ASCII
Log "Running diskpart clean on Disk $diskNum..."
$dpCleanOut = diskpart /s $dpFile1 2>&1
$dpCleanOut | Where-Object { $_ -match '\S' } | ForEach-Object { Log " diskpart: $_" }
Remove-Item $dpFile1 -Force -ErrorAction SilentlyContinue
if (($dpCleanOut -join ' ') -match 'device is not ready') {
Log "Disk $diskNum was not ready; waiting 5 seconds and retrying clean..."
Start-Sleep -Seconds 5
Update-Disk -Number $diskNum -ErrorAction SilentlyContinue
$dpFile1b = Join-Path $env:TEMP "winutil_diskpart_$(Get-Random).txt"
"select disk $diskNum`nclean`nexit" | Set-Content -Path $dpFile1b -Encoding ASCII
diskpart /s $dpFile1b 2>&1 | Where-Object { $_ -match '\S' } | ForEach-Object { Log " diskpart: $_" }
Remove-Item $dpFile1b -Force -ErrorAction SilentlyContinue
}
# Phase 2: Initialize as GPT
Start-Sleep -Seconds 2
Update-Disk -Number $diskNum -ErrorAction SilentlyContinue
$diskObj = Get-Disk -Number $diskNum -ErrorAction Stop
if ($diskObj.PartitionStyle -eq 'RAW') {
Initialize-Disk -Number $diskNum -PartitionStyle GPT -ErrorAction Stop
Log "Disk $diskNum initialized as GPT."
} else {
Set-Disk -Number $diskNum -PartitionStyle GPT -ErrorAction Stop
Log "Disk $diskNum converted to GPT (was $($diskObj.PartitionStyle))."
}
# Phase 3: Create FAT32 partition via diskpart, then format with Format-Volume
# (diskpart's 'format' command can fail with "no volume selected" on fresh/never-formatted drives)
$volLabel = "W11-" + (Get-Date).ToString('yyMMdd')
$dpFile2 = Join-Path $env:TEMP "winutil_diskpart2_$(Get-Random).txt"
$maxFat32PartitionMB = 32768
$diskSizeMB = [int][Math]::Floor((Get-Disk -Number $diskNum -ErrorAction Stop).Size / 1MB)
$createPartitionCommand = "create partition primary"
if ($diskSizeMB -gt $maxFat32PartitionMB) {
$createPartitionCommand = "create partition primary size=$maxFat32PartitionMB"
Log "Disk $diskNum is $diskSizeMB MB; creating FAT32 partition capped at $maxFat32PartitionMB MB (32 GB)."
}
@(
"select disk $diskNum"
$createPartitionCommand
"exit"
) | Set-Content -Path $dpFile2 -Encoding ASCII
Log "Creating partitions on Disk $diskNum..."
diskpart /s $dpFile2 2>&1 | Where-Object { $_ -match '\S' } | ForEach-Object { Log " diskpart: $_" }
Remove-Item $dpFile2 -Force -ErrorAction SilentlyContinue
SetProgress "Formatting USB partition..." 25
Start-Sleep -Seconds 3
Update-Disk -Number $diskNum -ErrorAction SilentlyContinue
$partitions = Get-Partition -DiskNumber $diskNum -ErrorAction Stop
Log "Partitions on Disk $diskNum after creation: $($partitions.Count)"
foreach ($p in $partitions) {
Log " Partition $($p.PartitionNumber) Type=$($p.Type) Letter=$($p.DriveLetter) Size=$([math]::Round($p.Size/1MB))MB"
}
$winpePart = $partitions | Where-Object { $_.Type -eq "Basic" } | Select-Object -Last 1
if (-not $winpePart) {
throw "Could not find the Basic partition on Disk $diskNum after creation."
}
# Format using Format-Volume (reliable on fresh drives; diskpart format fails
# with 'no volume selected' when the partition has never been formatted before)
Log "Formatting Partition $($winpePart.PartitionNumber) as FAT32 (label: $volLabel)..."
Get-Partition -DiskNumber $diskNum -PartitionNumber $winpePart.PartitionNumber |
Format-Volume -FileSystem FAT32 -NewFileSystemLabel $volLabel -Force -Confirm:$false | Out-Null
Log "Partition $($winpePart.PartitionNumber) formatted as FAT32."
SetProgress "Assigning drive letters..." 30
Start-Sleep -Seconds 2
Update-Disk -Number $diskNum -ErrorAction SilentlyContinue
try { Remove-PartitionAccessPath -DiskNumber $diskNum -PartitionNumber $winpePart.PartitionNumber -AccessPath "$($winpePart.DriveLetter):" -ErrorAction SilentlyContinue } catch {}
$usbLetter = Get-FreeDriveLetter
if (-not $usbLetter) { throw "No free drive letters (D-Z) available to assign to the USB data partition." }
Set-Partition -DiskNumber $diskNum -PartitionNumber $winpePart.PartitionNumber -NewDriveLetter $usbLetter
Log "Assigned drive letter $usbLetter to WINPE partition (Partition $($winpePart.PartitionNumber))."
Start-Sleep -Seconds 2
$usbDrive = "${usbLetter}:"
$retries = 0
while (-not (Test-Path $usbDrive) -and $retries -lt 6) {
$retries++
Log "Waiting for $usbDrive to become accessible (attempt $retries/6)..."
Start-Sleep -Seconds 2
}
if (-not (Test-Path $usbDrive)) { throw "Drive $usbDrive is not accessible after letter assignment." }
Log "USB data partition: $usbDrive"
$contentSizeBytes = (Get-ChildItem -LiteralPath $contentsDir -File -Recurse -Force -ErrorAction Stop | Measure-Object -Property Length -Sum).Sum
if (-not $contentSizeBytes) { $contentSizeBytes = 0 }
$usbVolume = Get-Volume -DriveLetter $usbLetter -ErrorAction Stop
$partitionCapacityBytes = [int64]$usbVolume.Size
$partitionFreeBytes = [int64]$usbVolume.SizeRemaining
$contentSizeGB = [math]::Round($contentSizeBytes / 1GB, 2)
$partitionCapacityGB = [math]::Round($partitionCapacityBytes / 1GB, 2)
$partitionFreeGB = [math]::Round($partitionFreeBytes / 1GB, 2)
Log "Source content size: $contentSizeGB GB. USB partition capacity: $partitionCapacityGB GB, free: $partitionFreeGB GB."
if ($contentSizeBytes -gt $partitionCapacityBytes) {
throw "ISO content ($contentSizeGB GB) is larger than the USB partition capacity ($partitionCapacityGB GB). Use a larger USB drive or reduce image size."
}
if ($contentSizeBytes -gt $partitionFreeBytes) {
throw "Insufficient free space on USB partition. Required: $contentSizeGB GB, available: $partitionFreeGB GB."
}
SetProgress "Copying Windows 11 files to USB..." 45
# Copy files; split install.wim if > 4 GB (FAT32 limit)
$installWim = Join-Path $contentsDir "sources\install.wim"
if (Test-Path $installWim) {
$wimSizeMB = [math]::Round((Get-Item $installWim).Length / 1MB)
if ($wimSizeMB -gt 3800) {
Log "install.wim is $wimSizeMB MB - splitting for FAT32 compatibility... This will take several minutes."
$splitDest = Join-Path $usbDrive "sources\install.swm"
New-Item -ItemType Directory -Path (Split-Path $splitDest) -Force | Out-Null
Split-WindowsImage -ImagePath $installWim -SplitImagePath $splitDest -FileSize 3800 -CheckIntegrity
Log "install.wim split complete."
Log "Copying remaining files to USB..."
& robocopy $contentsDir $usbDrive /E /XF install.wim /NFL /NDL /NJH /NJS
} else {
& robocopy $contentsDir $usbDrive /E /NFL /NDL /NJH /NJS
}
} else {
& robocopy $contentsDir $usbDrive /E /NFL /NDL /NJH /NJS
}
SetProgress "Finalising USB drive..." 90
Log "Files copied to USB."
SetProgress "USB write complete" 100
Log "USB drive is ready for use."
$sync["WPFWin11ISOStatusLog"].Dispatcher.Invoke([action]{
[System.Windows.MessageBox]::Show(
"USB drive created successfully!`n`nYou can now boot from this drive to install Windows 11.",
"USB Ready", "OK", "Info")
})
} catch {
Log "ERROR during USB write: $_"
$sync["WPFWin11ISOStatusLog"].Dispatcher.Invoke([action]{
[System.Windows.MessageBox]::Show("USB write failed:`n`n$_", "USB Write Error", "OK", "Error")
})
} finally {
Start-Sleep -Milliseconds 800
$sync["WPFWin11ISOStatusLog"].Dispatcher.Invoke([action]{
$sync.progressBarTextBlock.Text = ""
$sync.progressBarTextBlock.ToolTip = ""
$sync.ProgressBar.Value = 0
$sync["WPFWin11ISOWriteUSBButton"].IsEnabled = $true
})
}
}) | Out-Null
$script.BeginInvoke() | Out-Null
}